Part 07 · The control room · Downtime Reports

Know which machine, which reason and how many hours.

Downtime by machine and reason, MTBF, MTTR and maintenance cost per asset, ready for the monthly plant review without a weekend in Excel.

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Downtime Reports
Q3 · PLANT 1

MTBF

212 h

+38% vs Q2

MTTR

2.4 h

-31% vs Q2

Unplanned

105 h

-44% vs Q2

Unplanned downtime by reason (hours)

Bearing failure41
Hydraulic leak26
Electrical trip18
Belt / chain11
Waiting for spares9

MTBF

Mean time between failures

MTTR

Mean time to repair

Cost

Labour and spares per asset

What it does

Downtime Reports, part by part

Downtime by machine and reason, MTBF, MTTR and maintenance cost per asset, laid out for the monthly plant review.

DR-07.01

Downtime by reason

Pareto charts by failure reason, machine, line and shift.

DR-07.02

MTBF and MTTR

Calculated from real job and stoppage data per machine and per machine class.

DR-07.03

Maintenance cost

Labour hours and spares cost rolled up per asset, line and plant.

DR-07.04

Planned vs unplanned

See how the share of planned work changes as predictive maintenance takes hold.

DR-07.05

Bad actors list

The 10 machines causing the most lost hours this month, with trend.

DR-07.06

Review pack

Export a monthly PDF and Excel pack for the plant head and reliability review.

Sequence of operation

How it runs in your plant

  1. 1

    Capture

    Stoppages come from jobs, PLC status or operator entry.

  2. 2

    Classify

    Each stoppage gets a reason from your own reason codes.

  3. 3

    Calculate

    MTBF, MTTR, availability and cost update automatically.

  4. 4

    Review

    Share the monthly pack or open the live dashboard in the review.

Spec sheet

Metrics
MTBF, MTTR, availability, PM compliance, cost
Views
Machine, line, area, plant, multi-plant
Exports
PDF, XLSX, CSV
Schedule
Automatic monthly email to chosen roles

Connected parts

AI Failure Predictor Likely failures, days aheadWork Orders Breakdown and planned jobsMachine Registry Assets, drawings and history
INSPECTION TAGNO. 0005

Hang a tag on your first 5 machines.

Machines
5
Days free
60
Card needed
No

Signed: maintenance head, ____________

Control station

  • Start with sensors we rent you, or with PLC data you already have
  • Asset register, work orders and PM live in the first week
  • Your first AI baseline is ready after about 14 days of readings
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