Part 06 · The toolbox · Spares Crib

The right bearing on the shelf before Sunday.

Know what is in the store, which bin it is in, what is reserved for planned jobs and what is about to run out. Reorder alerts go out before the minimum is crossed.

Spares Crib
STORE 1
PartBinStockMinResvdStatus
6312 C3B-14221 WO-1882OK
22216 EB-1412-Reorder
V-belt SPB 2120C-0364-OK
Mech. seal 45 mmD-0801-Stock out
Contactor 95 AE-0232-OK
Mech. seal 45 mm is below minimum and fits CP-12, a B-critical pump. Purchase request PR-311 drafted.

Stock

By store and bin

Reserved

Held for planned jobs

Reorder

Alert at minimum level

What it does

Spares Crib, part by part

Spare parts stock by bin, reservations against planned jobs, minimum levels and reorder alerts before the shelf runs empty.

SC-06.01

Stock by bin

Every part with store, rack and bin, plus photos and cross-references to OEM part numbers.

SC-06.02

Reservations

Parts for a planned job are held, so they are not used elsewhere before the shutdown.

SC-06.03

Minimum and maximum

Set levels per part. Critical spares for A machines can carry a higher minimum.

SC-06.04

Reorder alerts

Purchase requests drafted when stock hits the minimum, with last price and supplier.

SC-06.05

Where used

See which machines use a part, so you know the risk of a stock-out.

SC-06.06

Issue and return

Parts issued against work orders, so the cost lands on the right machine.

Sequence of operation

How it runs in your plant

  1. 1

    Load

    Import parts and stock from Excel or SAP MM.

  2. 2

    Link

    Connect parts to the machines that use them.

  3. 3

    Reserve

    Planned jobs reserve the parts they need.

  4. 4

    Reorder

    Alerts and purchase requests go out at minimum level.

Spec sheet

Stores
Multiple stores per plant
Valuation
Weighted average cost
Barcodes
QR and barcode labels for bins and parts
ERP sync
SAP MM on Bull Gear plan

Connected parts

INSPECTION TAGNO. 0005

Hang a tag on your first 5 machines.

Machines
5
Days free
60
Card needed
No

Signed: maintenance head, ____________

Control station

  • Start with sensors we rent you, or with PLC data you already have
  • Asset register, work orders and PM live in the first week
  • Your first AI baseline is ready after about 14 days of readings